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View Full Version : Building the Walthers N Scale Coke Oven & Quencher ~~ Start to Finish



Trucklover
02-04-2009, 09:36 PM
Here is part 2 of the series, the Walthers Cornerstone Series Coke Oven & Quencher Plant

Here is a pic of the Walthers Coke Oven from Walthers web site

http://walthers.com/prodimage/0933/09330000003806.gif

Trucklover
02-04-2009, 09:38 PM
I assembled the "foundation" and the footprint of the layout of the Coke Oven & Quencher Plant

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step1.jpg

Trucklover
02-04-2009, 09:38 PM
I painted the Lower Oven Walls a primer grey and then glued them in place

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step2.jpg

Trucklover
02-04-2009, 09:39 PM
These one's are of the 2 Coal Bunker Supports. I sprayed them a rust color with the brick walls sprayed primer grey.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step3.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step3-1.jpg

Trucklover
02-04-2009, 09:39 PM
Here is the Outer End Wall for the Lower Coal Bunker Section. It has some access doors. The Brick Wall was also sprayed Primer Grey with the Roll-up Door and Personel Door begin sprayed a lighter grey.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step4.jpg

Here is the Lower Coal Bunker Assembly. The Coal Bunker will sit ontop of the supports at the top

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step4-1.jpg

Trucklover
02-04-2009, 09:40 PM
Glued the Lower Coal Bunker Assembly to the Foundation of the Ovens

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step5.jpg

Glued the Oven Floor in place. This floor will be very weathered

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step5-1.jpg

Trucklover
02-04-2009, 09:41 PM
The Coke Oven Walls have been sprayed a rust color while the Brick Oven Walls were sprayed the grey primer color.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step6.jpg

Oven Top has been sprayed a tan color and glued in place ontop of the oven walls. The Oven Top will be weathered with bits of brown, black, orange, and red colors and the walls will be weathered the same way.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step6-1.jpg

Trucklover
02-04-2009, 09:41 PM
The rest of the Oven Top has been glued in place.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step7.jpg

Trucklover
02-04-2009, 09:42 PM
Here is the top portion of the Coal Bunker which has been sprayed the rust color. The black part is where it will be sprayed an aluminum color as it is aluminum siding.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step8.jpg

Aluminum Siding sprayed.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/964ccbd7.jpg

Added the roofs to the Coal Bunker. The opening is for the conveyor that will come from the Crushing House.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step8-2.jpg

Trucklover
02-04-2009, 09:42 PM
Supports for the Stairwell that will come from ground leveel up to the Oven Top.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step9.jpg

Trucklover
02-04-2009, 09:43 PM
Here is the stairwell that goes from the ground up to the top of the ovens. This is the unpainted pic.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step10.jpg

Here is the painted Stairwell. I sprayed it a bright safety yellow which will be weathered to look used.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step10-1.jpg

Trucklover
02-04-2009, 09:44 PM
Collector Pipe has been glued to the Ovens top and into the Governor House.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step11.jpg

Trucklover
02-04-2009, 09:45 PM
Oven Staircase glued in position

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step12.jpg

Trucklover
02-04-2009, 09:45 PM
Governor House has been built and sprayed several diff colors including Rust color for the support structure, Silver for the aluminum sheeting walls, and grey for the door to the Governor House

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step13.jpg

Governor House Rear. You can see the Collector Pipe going in the Governor House.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step13-1.jpg

Trucklover
02-04-2009, 09:46 PM
Governor House Staircase.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step14.jpg

Trucklover
02-04-2009, 09:46 PM
Smokestack. It has been sprayed grey and will be weathered with brown, black and rust chalks

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step15.jpg

Trucklover
02-04-2009, 09:47 PM
Lower Crusher House Walls. They have been sprayed an aluminum color. That is an access door were the hole is and on the other side is where the conveyor goes out from to go to the top of the Coal Bunker

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step16.jpg

Trucklover
02-04-2009, 09:48 PM
Crusher House. Been sprayed Rust Primer and aluminum on the top just like the Coal Bunker

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step17.jpg

Trucklover
02-04-2009, 09:49 PM
Added the side Roofs to the Crusher House

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step18.jpg

Trucklover
02-04-2009, 09:50 PM
Added the Side Walls for the Conveyor to go in

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step19.jpg

Trucklover
02-04-2009, 09:50 PM
Added the Roof ontop of the Crusher House

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step20.jpg

Trucklover
02-04-2009, 09:51 PM
Glued the Lower Crusher House walls to the Upper Crusher House Structure

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step21.jpg

Trucklover
02-04-2009, 09:52 PM
Glued the Upper Coal Bunker structure to the supports above the Ovens Floor

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step22.jpg

Trucklover
02-04-2009, 09:52 PM
Got the Smokestack all painted up and glued in position next to the Ovens

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step23.jpg

Trucklover
02-04-2009, 09:53 PM
Here is the Conveyor that runs from the bottom of the Crusher House and up to the top of the Coal Bunker over the Ovens.

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step24.jpg

Same conveyor but with the roof added

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step24-1.jpg

Trucklover
02-04-2009, 09:53 PM
Here is what the set-up looks like when the Conveyor is added in

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step25.jpg

Trucklover
02-04-2009, 09:54 PM
This is the Conveyor that runs from the track at ground level up to the top of the Crusher House

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step26.jpg

Trucklover
02-04-2009, 09:55 PM
Overall Views of the plant. The conveyors at this point in the pictures still have not been sprayed the aluminum color they will be but they are as of now.

Only one more step to go, Just have to build the Quencher Tower now and the Coke Oven will be a sucessful kitbuild. And then there is weathering to after that

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step27.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step27-1.jpg

Trucklover
02-04-2009, 09:55 PM
Here is the Quencher Tower

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step28.jpg

Trucklover
02-04-2009, 09:56 PM
Added the grates inside

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step29.jpg

And Added the pipeing on the inside and the outside connecting to the small shed

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step29-1.jpg


Weathered pics coming up next

Trucklover
02-04-2009, 09:57 PM
Okay so, here was the pictures i took after i had weathered the Coke Oven & Quencher. I took these on my old HO scale layout, so everything in the backround you see is HO scale lol

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-1.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-2.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-3.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-4.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-5.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-6.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-7.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-8.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-9.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-10.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-11.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-12.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-13.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-14.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-15.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-16.jpg

http://i200.photobucket.com/albums/aa46/bnsfcsxcnw/Building%20The%20Walthers%20Coke%20Oven/Step30-17.jpg

Trucklover
02-04-2009, 09:58 PM
And there we have the Coke Oven & Quencher Plant from start to finish :D